Duramax Reference Manual

$45.00

Technicians can use this manual for a stand-alone reference or accompaniment to an instructor-led video for the Duramax family of diesel engines. Check out the video and other training resources available from us at AVIonDemand.

This manual is a must for anyone servicing Duramax diesel engines. This program is broken down into five chapters that cover everything from the evolution of Duramax engines,  testing and diagnostics, to tips, tricks and time saving repair strategies.

85 pages

Description

 

Technicians can use this manual for a stand-alone reference or accompaniment to an instructor-led video for the Duramax family of diesel engines. Check out the video and other training resources available from us at AVIonDemand.

This program is a must for anyone servicing Duramax diesel engines. This program is broken down into five chapters that cover everything from the evolution of Duramax engines,  testing and diagnostics, to tips, tricks and time saving repair strategies.  Duramax engines are used in a wide range of vehicles and may provide your shop with a reliable revenue stream. Use this manual to save yourself a lot of time, and your customers a lot of money by accurately diagnosing and fixing it right the first and every time.

85 pages

Topics Covered:

CHAPTER 1

Duramax History and Variants

A QUICK OVERVIEW

LB7 VARIANT

LLY VARIANT

LBZ VARIANT

LMM VARIANT

LGH VARIANT

L5P VARIANT

CHAPTER 2

Duramax LB7 and Early Variant Fuel Systems

EARLY DURAMAX FUEL SYSTEMS

FUEL TANK

FUEL LEVEL SENDER ASSEMBLY

LIFT PUMP

HIGH PRESSURE FUEL PUMP

FUEL FEED AND RETURN

FUEL FILTER HOUSING HEATER AND PRIMER

FUEL FILTER CANISTER, WIF SENSOR

AND AIR BLEEDER SCREW

DURAMAX LB7 FUEL FILTER CANISTER

AND WIF SENSOR

FUEL INJECTORS AND INJECTOR SLEEVES

FUEL COOLER

EARLY DURAMAX FUEL SYSTEM SAMPLE TESTS

EARLY DURAMAX FUEL INJECTOR

BALANCE TESTS (AT)

EARLY DURAMAX FUEL INJECTOR

BALANCE TESTS (MT)

CHAPTER 3

Major Changes Through The Years

INJECTOR ACCESSIBILITY

CIRCUIT AND SYSTEM TESTING

FUEL INJECTOR GROUP DTC SET

FUEL INJECTOR GROUP DTC AND

FUEL INJECTOR DTCS SET

ENHANCED TURBOCHARGER

TURBOCHARGER CONTROL SYSTEM COMPONENTS

TURBOCHARGER VANE POSITION SENSOR

INTAKE AIR HEATER SYSTEM

DIESEL PARTICULATE FILTER (DPF) SYSTEM

DIESEL OXIDATION CATALYST

DIESEL PARTICULATE FILTER

DIFFERENTIAL PRESSURE SENSOR (DPS) AND

PRESSURE LINES

EXHAUST GAS TEMPERATURE SENSOR

NORMAL REGENERATION

SERVICE REGENERATION

EXHAUST AFTERTREATMENT SYSTEM

SELECTIVE CATALYST REDUCTION

(SCR) OPERATION

DIESEL EXHAUST FLUID (DEF) SYSTEM

COLD WEATHER OPERATION

CHAPTER 4

Duramax L5P Variant (2017-2022)

L5P OVERVIEW

L5P CYLINDER BLOCK

L5P PISTON DESIGN

LIGHTWEIGHT CYLINDER HEADS,

SOLENOID INJECTORS

ELECTRONICALLY CONTROLLED VARIABLE-GEOMETRY

TURBOCHARGING SYSTEM

VENTURI JET DRAIN OIL SEPARATOR

COLD START SYSTEM

ELECTRONIC THROTTLE VALVE AND COOLED EGR

B20 BIODIESEL CAPABILITY

MANUFACTURING

ALLISON 1000 AUTOMATIC TRANSMISSION

L5P FUEL SYSTEM

FUEL TANK

FUEL PUMP

FUEL PUMP WIRING DIAGRAM

FUEL FEED AND RETURN PIPES

FUEL FILTER ASSEMBLY

FUEL FILTER/WATER SEPARATOR

FUEL HEATER

FUEL COOLER

FUEL TEMPERATURE SENSOR

WATER IN FUEL SENSOR

FUEL PRESSURE REGULATORS 1&2

FUEL PRESSURE SENSOR

FUEL INJECTION PUMP

FUEL INJECTION TIMING

FUEL INJECTORS

FUEL TESTING

L5P EXHAUST AFTERTREATMENT SYSTEM

DIESEL OXIDATION CATALYST (DOC)

SELECTIVE CATALYST REDUCTION (SCR)

DIESEL PARTICULATE FILTER (DPF)

PARTICULATE MATTER SENSOR

NORMAL DPF REGENERATION .

SERVICE REGENERATION

DIESEL EXHAUST FLUID (DEF) SYSTEM

COLD WEATHER OPERATION

DEF CONTAMINATION

PROPER HANDLING AND DEF STORAGE

DEF TESTING

GLOW PLUG SYSTEM

THE TURBOCHARGER SYSTEM

CHAPTER 5

Duramax Tips, Tricks and Quick Fixes

NEW STYLE INJECTORS

HEAD GASKETS

TURBOCHARGER DIAGNOSTICS

GLOW PLUG ISSUES

FUEL PRESSURE RELIEF VALVE

BLOCK OFF PLUGS

AIR LEAK EQUIVALENCY TESTING

CKP AND CMP DTCS

DIESEL PARTICULATE EMISSIONS

Additional information

Weight 1 lbs
Dimensions 10 × 12 × 2 in

Reviews

There are no reviews yet.

Only logged in customers who have purchased this product may leave a review.