Description
Technicians can use this manual for a stand-alone training program or accompaniment to an instructor-led video. Check out the video and other training resources available from us at AVIonDemand.
This program is a must for anyone servicing the Ford 6.7 liter diesel engine. A condition that is commonly overlooked is the quality and condition of the diesel fuel itself. Is a diesel fuel concern causing repeat comebacks to your shop?
This program is broken down into seven chapters that cover everything from proper diesel fuel testing and diagnostics, to the exhaust after-treatment and its components, to base engine diagnostics, engine disassembly pertinent scan tool data, and even intermittent failures and their fixes.
The class will educate you on validating fuel conditions, before checking on all aspects of the fuel delivery system, reviewing concerns on lift pumps, gear pumps, and high-pressure pumps.
Your shop can perform these tests and procedures at a very reasonable cost. Save yourself a lot of time, and your customers a lot of money by accurately diagnosing and fixing it right the first and every time.
196 pages
Topics Covered:
CHAPTER 1
DAMAGED FUEL SYSTEM COMPONENTS
FUEL TESTING STEPS
DIESEL FUEL TESTING
CETANE VALUES, BIODIESEL & DEF
FUEL CONTAMINATION TIP CHART
CHAPTER 2
6.7L POWERSTROKE FUEL SYSTEM
6.7L POWERSTROKE FUEL FILTER ASSEMBLY
6.7L POWERSTROKE NEW STYLE FUEL FILTER
6.7L IN-TANK FUEL PUMP
RETURN LINE COLLAR
6.7L POWERSTROKE FUEL RAIL - TECH TIP
2020 NEW DESIGN 6.7L POWERSTROKE - MITYVAC FUEL TESTER
ASPHALTENES
TEST FITTINGS
FUEL LINE LOCATIONS
CHAPTER 3
PASSIVE ANTI-THEFT SYSTEM (PATS)
LOW-PRESSURE SIDE PRESSURE SWITCH
CAUSES OF AN ENGINE CRANKING BUT NO-START CONDITION
LOW-PRESSURE SIDE FUEL PRESSURE TESTING
LOW-PRESSURE SIDE FUEL INJECTORRETURN QUANTITY TEST
LOW-PRESSURE SIDE FUEL PRESSURE TO FUEL FILTER TEST
FORD 6.7L POWERSTROKE FUEL SYSTEM BASICS
2011 6.7L POWERSTROKE HANDS ON ELECTRONICS
2011 6.7L POWERSTROKE SCAN TOOL DIAGNOSTICS
BONUS - FORD POWERSTROKE 6.7L TIPS: OIL TYPES AND FUEL SYSTEM
CHAPTER 4
THE SCR AND DPF SYSTEMS DESCRIPTION AND OPERATION
EXHAUST GAS TEMPERATURE (EGT) SENSORS
DIESEL OXIDATION CATALYST (DOC)
CHASSIS CAB SCR AND DPF SYSTEM
DPF CORE
USING A BORESCOPE TO DIAGNOSE DPF FACE PLUGGING
UREA AS DIESEL EXHAUST FLUID (DEF)
DEF INJECTOR ASSEMBLY
DEF INJECTOR DIAGNOSTICS - HERITAGE PINPOINT TEST SAMPLE
DEF LEVEL AND HEATER ASSEMBLY
DEF PUMP ASSEMBLY
DEF HEATERS A & B
NEW STYLE REDUCTANT SYSTEM
DTC P207F - REDUCTANT QUALITY
NITROGEN OXIDES (NOX) SENSORS
REDUCTANT TEMPERATURE SENSOR
CHAPTER 5
INTERMITTENT FAILURES - BEST AND WORST FIX
INJECTOR LEARNED OFFSET
INJECTOR IQA CODES
MODE 06 MISFIRE DATA
USE OF A BORESCOPE FOR BASE ENGINE DIAGNOSTICS
THE UPPER OIL PAN AND WINDAGE TRAY
THE LOWER OIL PAN AND SCREEN ASSEMBLY
ENGINE FRONT COVER AND ENGINE TIMING
HIGH-PRESSURE INJECTION PUMP AND FUEL VOLUME CONTROL VALVE
WHAT HAPPENED TO THIS ENGINE
CYLINDER HEAD REMOVAL, INSPECTION AND INSTALLATION
EXHAUST MANIFOLD REMOVAL AND INSTALLATION
TURBOCHARGER INSTALLATION
VALVE COVER INSTALLATION
LOWER INTAKE INSTALLATION
UPPER INTAKE INSTALLATION
SCAN TOOL RELEARN PROCEDURES
CHAPTER 6
CHAPTER SIX CONTAINS TSBS RELATED TO THE FUEL SYSTEM AND DRIVEABILITY ISSUES. SEE CHAPTER FOR INDEX OF TSBS.
CHAPTER 7
REFERENCE DATA
CAPACITIES
PATS TIPS
VIN INFORMATION AND FIRING ORDER
BASIC FUEL PRESSURES AND INFORMATION
TYPICAL OIL LEAKS
COOLANT SYSTEM ITEMS
NO START CONDITION TIPS
NO START CONDITION TIPS
